Application
New AeroDieCut Application: Coasters Showcasing Six Finishing Techniques
We are pleased to present a new application for our AeroDieCut – a set of coasters designed to demonstrate six different finishing techniques simultaneously.
In Japan, where “oshi-katsu” (“supporting my fave” activities) continues to grow in popularity, printed goods such as coasters have become a highly demanded, profitable item for print item manufacturers. This application uses coasters as a creative way to highlight the diverse processing capabilities of the AeroDieCut.
Paper used: GA FILE White 310kg (thickness = 530µm) 320×450mm Y grain, provided by TAKEO Co., Ltd.
The circular holes range from 1 mm to 5 mm in diameter, increasing in 0.5 mm increments. Thanks to the design of the die board and unique imposition control function, the punched waste is automatically removed – no need to manually strip out the chips. 1 - 2mm holes are commonly used on accessory display cards.
2. Simulated Embossing Using Creasing Rules
Instead of embedding embossing plates, we use creasing rules and counter plate (pertinax) to create a simulated embossing effect. This allows for more cost-efficient die-board production compared to using traditional emboss plates.
3. Coaster That Doubles as a Display
With a central crease and cut line, the coaster can serve not only as a coaster but also as a small display stand. At restaurants or cafes, it was originally designed to indicate reserved seating and can also be repurposed as a coaster for everyday use. This dual functionality makes it perfect for fans to showcase their favourite items in “oshi-katsu” collections. The outer edge is cut with a wave rule, reducing the risk of injury from paper cuts.
4. Coaster with Decorative Slits
Slits of 5 mm and 10 mm add decorative detail to the coaster. Even these intricate shapes can be cut cleanly, demonstrating the precision and versatility of the AeroDieCut.
5. Perforated Design
Two concentric perforation lines are added for an additional decorative effect. This gives an item leather-like look, particularly when the paper is laminated.
6. Debossed Lettering
A metal plate is embedded in the die board to create a debossed lettering effect, adding a premium tactile feel.
This coaster application is an excellent example of how the AeroDieCut can be utilized to demonstrate multiple processing techniques in a compact, engaging format. We look forward to exploring further creative applications and welcome suggestions from our customers and partners for future developments.